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Our Smart Factory
Our Smart Factory
SMART PRODUCTION SYSTEM
- All production lines are be made of individual smart cells.
- Each cell is equipped with barcode scanner and all- in-one smart terminal.
- Each product full assembly is divided into several assembly routines. Each assembly order is composed of several assembly jobs. Under the system, each job will be assigned a unique job ID. Concept: Jobs > Routines > Product
- The smart terminal shows the assembly video of each job. It will also instruct the worker to do all the necessary testing and input the testing result. This can ensure the worker will not miss some working instructions and also ensure the data input is correct.
- For testing station, the related testing software will be downloaded to the smart terminal automatically when the worker starts the testing job.
- All the technical documents and engineering changes on the product will be promptly downloaded to the smart production line when they are confirmed to be executed. This can ensure the workers will always follow the updated documents to assemble the products.
- Each production cell allows the worker to scan in all the batch numbers of the product materials they are using to assemble the product.
- This can allow us to trace the products produced when one part of the material is later found to have potential problem and needs to be called back.
fACTORY FACILITIES
Our Product Assembly Workshops
- Powered by our own Smart Production System
- 1 SMT Assembly Workshops, 9 production lines
- Equipped with Electronic Display Boards, showing the real time production status and generate all quality reports
- Equipped with automation machine and inspection fixture so as to avoid human mistakes
- Optical bonding workshop (grade 100)
- Semi-automatic painting lines (for small volume housing and keycap painting)
Our Printing Workshops
- 4 automatic silk screen printing lines
- 3 laser etching machines
- 3 heat sublimation machines
- Several manual housing logo printing fixtures
Our PCBA assembly Workshops
- 6 SMT pick and place machines
- 3 automatic soldering paste screening machines
- 2 Heat reflow oven
- 2 AOI machines
- 1 BGA rework platform
- 3 wave soldering machines
- 2 soldering touch-up and inspection lines
- 24-hour air conditioned
